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/ABB CI522-MODTCP AC500 Modbus TCP Digital I/O Module
ABB CI522-MODTCP AC500 Modbus TCP Digital I/O Module
ABB CI522-MODTCP AC500 Modbus TCP Digital I/O Module
ABB CI522-MODTCP AC500 Modbus TCP Digital I/O Module

ABB CI522-MODTCP AC500 Modbus TCP Digital I/O Module

ABB AC500 / S500 · Modbus TCP

CI522-MODTCP

The ABB CI522-MODTCP is an AC500/S500 Modbus TCP server interface with two 10/100BASE-TX ports, 8 DI, 8 DO and 8 software-configurable digital I/O channels. It supports fast-counter functions and compatible S500 expansion.

NETWORKModbus TCP
ETHERNET2 × RJ45 · 10/100 Mbps
EXPANSIONUp to 10 S500 Modules
SUPPLY24 V DC
MANUFACTURERABB
CONDITION / WARRANTYOriginal New · One-Year Warranty
ISO CERTIFICATIONISO-Certified Product
VERIFICATION● Product photos and videos provided after inquiry
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ABB ↗MODBUS TCP DIGITAL I/O SERVER
AC500 / S500 COMMUNICATION INTERFACE

CI522-MODTCP

1SAP222200R0001

Modbus TCP server interface · 2-port 10/100BASE-TX switch · 8 DI · 8 DO · 8 configurable digital I/O.

PRODUCT ROLE

CI522-MODTCP publishes its integrated digital channels and compatible S500 expansion to a Modbus TCP client through two switched RJ45 ports.

CONFIGURATION NOTE

Confirm order number 1SAP222200R0001, standard or XC version, IP settings, Modbus mapping, configurable-channel direction, 24 V DC wiring and S500 station layout before replacement.

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Frida
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EMAILsales5@mooreplc.com WHATSAPP+86 153 5940 8275
ORDER NUMBER BREAKDOWN

How the CI522-MODTCP order number is structured

CI522
Module familyCommunication interface
MODTCP
Network variantModbus TCP
1SAP222200R0001
ABB order numberComplete article reference
VERIFIED MANUFACTURER-REFERENCE DATA

Technical Specifications

ABB CI522-MODTCP ↗
General Information
BrandABB
ModelCI522-MODTCP
Order number1SAP222200R0001
Product typeModbus TCP digital I/O communication interface
Product familyAC500 / S500
Product lifecycleActive
Supported expansionUp to 10 S500 I/O modules
Modbus TCP and Ethernet Data+
Protocol roleModbus TCP server
Ethernet interface10/100BASE-TX with integrated switch
Connections2 × RJ45 sockets
IP configurationABB IP configuration tool plus two front rotary switches
Rotary-switch rangeLast IP-address byte, 00h to FFh
Input process data12 bytes
Output process data20 bytes
Integrated I/O Data+
Fixed digital inputs8 × 24 V DC
Fixed digital outputs8 × 24 V DC, 0.5 A maximum per channel
Configurable digital I/O8 channels, assigned by the user program
Analog channelsNone
Process data12 bytes input / 20 bytes output
Fast counterIntegrated; mapping must follow ABB’s application example
Status indication34 LEDs
Power and Installation+
Process supply24 V DC for inputs and outputs
Maximum terminal load10 A
Rated protection fuse10 A, fast
Maximum power dissipation6 W
MountingHorizontal or vertical with stated derating
CoolingNatural convection; ventilation must not be obstructed
Terminal unitTU507-ETH or TU508-ETH
Normal current consumption0.15 A via UP in normal operation
Compatibility and Diagnostics+
Client requirementCompatible Modbus TCP client/master; CI522-MODTCP operates as the server
Supported I/O familiesS500 and S500-eCo in supported remote-I/O architectures
Hot-swap limitationHot-swap configurations use S500 only
Safety I/OS500-S is not listed as compatible for this interface
Required terminal unitTU507-ETH or TU508-ETH
Lifecycle phaseActive; standard and XC order variants are separate

Source: ABB CI522-MODTCP data sheet 3ADR010004, ABB product page for 1SAP222200R0001, and ABB Automation Builder compatibility information. Values apply under ABB’s stated operating conditions.

FAQ

Questions Buyers Ask Most

Where is CI522-MODTCP used?+
CI522-MODTCP is an ABB Modbus TCP server interface for digital remote I/O. It provides 8 fixed digital inputs, 8 fixed digital outputs and 8 configurable digital I/O channels, and it can expose compatible S500 expansion to a Modbus TCP client through two switched RJ45 ports.
Why should CI522-MODTCP not be configured as a Modbus master?+
CI522-MODTCP is the Modbus TCP server that responds to a client/master; it does not initiate the control system’s polling role. The external client must use the correct IP address, register map, byte order, write restrictions and communication timeout for the CI522 configuration.
What does “8 DC” mean for CI522-MODTCP?+
For CI522-MODTCP, 8 DC means eight transistor digital channels that the user program configures as inputs or outputs. These channels are separate from the 8 fixed DI and 8 fixed DO; their direction, terminal mapping, output loading, failsafe behavior and program allocation must all agree.
How is CI522-MODTCP different from CI521-MODTCP?+
CI522-MODTCP uses a digital-focused configuration of 8 DI, 8 DO and 8 configurable digital I/O, while CI521-MODTCP uses 8 DI, 8 DO, 4 AI and 2 AO. Both are Modbus TCP servers with two RJ45 ports, but their order numbers, terminal functions, process-data sizes and program mappings differ, preventing an unchecked drop-in swap.
Which IP settings are controlled by the switches on CI522-MODTCP?+
The two rotary switches on CI522-MODTCP set the last byte of the IP address from 00h to FFh, while ABB’s IP configuration tool provides the full network setup. The saved IP plan, switch positions and any permitted-writer IP addresses must be reproduced during replacement.
What data mapping applies to CI522-MODTCP?+
CI522-MODTCP uses 12 bytes of input process data and 20 bytes of output process data for configurable I/O, fixed I/O and fast-counter fields. ABB notes that BYTE and DWORD values require swapping against big-endian communication, so the Modbus client map must be verified before outputs are enabled.
Can CI522-MODTCP support hot-swap and S500-eCo at the same time?+
ABB lists CI522-MODTCP with S500 and S500-eCo for supported high-availability remote-I/O architectures, but the documented hot-swap configuration uses S500 only. S500-S safety I/O is not listed, so the application architecture, terminal base and expansion family must be confirmed rather than combined by assumption.
Which order number identifies the XC version related to CI522-MODTCP?+
Standard CI522-MODTCP is order number 1SAP222200R0001, while CI522-MODTCP-XC is 1SAP422200R0001 for enhanced ambient conditions. ABB lists both as Active, but their nameplates and environmental installation requirements are distinct and must match the application.
What must match before a CI522-MODTCP replacement is installed?+
Before installing CI522-MODTCP, confirm the full order number, standard/XC version, IP address, rotary-switch setting, Modbus mapping, configurable-channel directions, output failsafe values, TU507-ETH or TU508-ETH terminal unit, 24 V DC wiring and S500 sequence. Isolate all supply and process voltage before removal or insertion.
CONTACT PRODUCT SPECIALIST

Confirm your CI522-MODTCP configuration with Frida

Share the complete order number, standard or XC version, IP plan, configurable-channel map and connected S500 digital-I/O arrangement for compatibility, availability and lead-time checking.

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OFFICIAL DATASHEET

ABB CI522-MODTCP Product Information

Official ABB product and technical data for CI522-MODTCP, complete order number 1SAP222200R0001.

CI522-MODTCP Technical Data

ABB documents CI522-MODTCP as a Modbus TCP server communication interface with 8 digital inputs, 8 digital outputs and 8 configurable digital I/O channels. It uses two 10/100BASE-TX RJ45 ports, supports fast counters and is available in standard and XC order variants.

OFFICIAL DATASHEET ↗

Contact to Get Support

Send the complete model, quantity, network configuration and your technical or purchasing question.

✉ EMAIL
sales5@mooreplc.com
◉ WHATSAPP
+86 153 5940 8275

Source: ABB 3ADR010004 and ABB official product page for 1SAP222200R0001; lifecycle phase is listed as Active.

AC500 / S500 SYSTEM RELATIONSHIP

How CI522-MODTCP fits into the ABB AC500/S500 system

ABB ↗ is the brand, AC500/S500 is the automation platform, CI522-MODTCP is the complete module model, Modbus TCP digital I/O communication interface is the product type, and 1SAP222200R0001 is the standard order configuration.

BRAND / PLATFORMABB AC500 / S500
COMPLETE MODELCI522-MODTCP
CONFIGURATION / SYSTEMModbus TCP · 1SAP222200R0001
Protocol Role

Modbus TCP server for digital remote I/O.

Network Topology

Two switched 10/100BASE-TX RJ45 ports.

Integrated I/O

8 DI, 8 DO and 8 configurable digital channels.

Station Expansion

Up to 10 compatible S500 I/O modules.

SYSTEM APPLICATIONS

Where CI522-MODTCP fits in the control architecture

Digital Modbus TCP Server

Publishes fixed and configurable digital channels to a compatible client.

Flexible Channel Direction

Eight DC channels are assigned as inputs or outputs in the user program.

Fast Counter Mapping

Counter status and control occupy defined input and output process bytes.

Remote I/O Expansion

Extends the station with compatible S500 modules under ABB’s architecture rules.

ABOUT MOORE AUTOMATION

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STAGESERVICE ACTIONWHAT WE CHECK OR PROVIDE
01PROCUREMENT
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02VERIFICATION
Part Number ReviewComplete model, suffix, nameplate, visible revision and application details.
03CONFIRMATION
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04FULFILLMENT
Global Delivery
Worldwide delivery with flexible shipping options. We support door-to-door pickup or delivery to your nominated freight forwarder in China.
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05ASSURANCE
One-Year WarrantyOne-year warranty from delivery for products supplied by Moore Automation.
Warranty Claim Information
What to provide: If a product-related issue occurs within the warranty period, contact our team and submit one clear, continuous video for review.
Complete product and nameplate
Power supply and wiring connections
Installation and operating conditions
Indicator lights, alarms or error messages
Clear description of the fault
Continuous video showing the issue
Review outcome: If the evidence confirms a covered product fault, Moore Automation will arrange the appropriate warranty solution.
SALES ASSISTANCE

Contact Sales Manager Frida

Include the complete part number, quantity and delivery destination.

EMAILsales5@mooreplc.com WHATSAPP+86 153 5940 8275
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